CNC-Gear Grinding Center KAPP NILES KX 500 FLEX

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Details

Make:KAPP NILES
Type:KX 500 FLEX
Year of construction:2009
Steering:SINUMERIK 840 D

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Description

The KX 500 FLEX gear grinding machine from German manufacturer KAPP NILES is designed for both generating and profile grinding of gears and pinions. It can process workpieces up to a diameter of Ø 500mm and a length of max. 1,000mm.
The machine is equipped with a rotary indexing table on which the tailstock, an NC dressing device and the workpiece spindle are mounted. It has a robot interface for automatic loading, but it can also be loaded manually if necessary.

Rotary indexing table CRT

Equipped with:

  • Profile dresser fab. GSN for profile dressing grinding wheels and grinding worms (B3 axis)
  • Dressing ruler for head dressing of grinding worms
  • Workpiece spindle (C-axis)
  • Counterholder with vertical movable NC-tailstock
  • Driving range 270°
  • Max. Swivel speed 210 °/s

 

Equipment & Accessories

  • Basic machine KX 500 FLEX with control Siemens Sinumerik 840D und NC tailstock
  • Modem connection (analog)
  • Automation interface (hardware + software) for robot loading
  • Cooling lubricant system (HOFFMANN type HSF 150) with oil mist suction system
  • Automatically opening and closing loading door
  • Automatically opening and closing work area door
  • Preparation of the machine for the use of an attachment spindle
  • Dressing device for profile grinding wheels and grinding worms
  • Separate head dressing
  • Automatic balancing unit make DITTEL
  • Measuring device for external gears
  • Swiveling measuring probe holder
  • Gear measuring sytem
  • Fume separator incl. exhaust system
  • Full enclosure of the working area
  • Electronic operating handset
  • Machine light
  • All axes and spindle in digital drive technology SIMODRIVE 611 D
  • Machine operating hours: ca. 31.500 h
Working area
Nominal workpiece diameter 500 mm
Max. Workpiece length 1.000 mm
Max. Radial travel (X-axis) 525 mm
Max. Tangential travel (Y-axis) 250 mm
Max. Tooth width (Z-axis) 520 mm Max axial travel
Module range gear grinding 1,0 - 8 mm
Module range profile grinding 0,5 - 12 mm
Grinding spindle swivel angel (A-axis) +/- 45 degrees
Grinding spindle (B-Axis)
Max. Speed 7.500 1/min
Max. Dimension grinding wheel Ø 320
Integrated autom. balancing device Make DITTEL
Profile-Dressing unit GMN TSE 100cg (B3-Axis)
Power 1,25 kW (S1)
Speed 6000 min-1
Diameter dressing wheel 100 mm
Dresser in single roll design  
Feeds & rapid traverse
X-Axis 20.000 mm/min
Y-Axis 10.000 mm/min
Z-Axis 10.000 mm/min
A-Axis 50 °/s
Dimension & Weight
Space requirement approx. l x w x h 6,8 x 5,3 x 3,2 m
Machine weight approx. 11.200 kg
Connection data
Total connected load approx. 80 kVA
Operating voltage 400 V
Operating frequency 50 Hz
Control voltage 24 V DC

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