used CNC-Gear Grinding Center
| manufacturer: |
KAPP NILES |
| type: |
KX 500 FLEX |
| built: |
2009 |
| control: |
SINUMERIK 840 D |
The KX 500 FLEX gear grinding machine from German manufacturer KAPP NILES is designed for both generating and profile grinding of gears and pinions. It can process workpieces up to a diameter of Ø 500mm and a length of max. 1,000mm.
The machine is equipped with a rotary indexing table on which the tailstock, an NC dressing device and the workpiece spindle are mounted. It has a robot interface for automatic loading, but it can also be loaded manually if necessary.
Technical Equipment/Features
| Working area |
|
| Nominal workpiece diameter |
500 mm |
| Max. Workpiece length |
1.000 mm |
| Max. Radial travel (X-axis) |
525 mm |
| Max. Tangential travel (Y-axis) |
250 mm |
| Max. Tooth width (Z-axis) |
520 mm Max axial travel |
| Module range gear grinding |
1,0 - 8 mm |
| Module range profile grinding |
0,5 - 12 mm |
| Grinding spindle swivel angel (A-axis) |
+/- 45 degrees |
| Rotary indexing table CRT |
Equipped with:
- Profile dresser fab. GSN for profile dressing grinding wheels and grinding worms (B3 axis)
- dressing ruler for head dressing of grinding worms
- workpiece spindle (C-axis)
- Counterholder with vertical movable NC-tailstock
| Driving range |
270 ° |
| Max. Swivel speed |
210 °/s |
Grinding spindle (B-Axis)
|
|
| Max. Speed |
7.500 1/min |
| Max. Dimension grinding wheel |
Ø 320 |
| Integrated autom. balancing device |
Make DITTEL |
| Profile-Dressing unit GMN TSE 100cg (B3-Axis) |
|
| Power |
1,25 kW (S1) |
| Speed |
6000 min-1 |
| Diameter dressing wheel |
100 mm |
| Dresser in single roll design |
|
| X-Axis |
20.000 mm/min |
| Y-Axis |
10.000 mm/min |
| Z-Axis |
10.000 mm/min |
| A-Axis |
50 °/s |
| Space requirement approx. l x w x h |
6,8 x 5,3 x 3,2 m |
| Machine weight approx. |
11.200 kg |
Connection data
|
|
| Total connected load approx. |
80 kVA |
| Operating voltage |
400 V |
| Operating frequency |
50 Hz |
| Control voltage |
24 V DC |
Equipment & Accessories
- Basic machine KX 500 FLEX with control Siemens Sinumerik 840D und NC tailstock
- Modem connection (analog)
- Automation interface (hardware + software) for robot loading
- Cooling lubricant system (HOFFMANN type HSF 150) with oil mist suction system
- Automatically opening and closing loading door
- Automatically opening and closing work area door
- Preparation of the machine for the use of an attachment spindle
- Dressing device for profile grinding wheels and grinding worms
- Separate head dressing
- Automatic balancing unit make DITTEL
- Measuring device for external gears
- Swiveling measuring probe holder
- Gear measuring sytem
- Fume separator incl. exhaust system
- Full enclosure of the working area
- Electronic operating handset
- Machine light
- All axes and spindle in digital drive technology SIMODRIVE 611 D
- Machine operating hours: ca. 31.500 h
