CNC-Bevel Gear Grinder
GLEASON PHOENIX 400HG

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Details

Make:GLEASON
Type:Phoenix 400HG
Built:1995
Control:FANUC Series 150M

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Description

The GLEASON Phoenix 400HG is a high-precision CNC bevel gear grinding machine designed for the efficient machining of spiral, hypoid, and Zerol bevel gears. Featuring a robust 6-axis design with an additional dressing axis, the machine enables fully interpolated movements between tool and workpiece, supporting both generating and formate grinding processes.

Equipped with a reliable FANUC Series 150M control system, the machine ensures synchronized axis movements, delivering exceptional profile accuracy, repeatability, and process stability. With a maximum workpiece diameter of 406 mm, a grinding spindle speed of up to 6,000 rpm, and advanced CNC-controlled dressing capabilities, the Phoenix 400HG is ideally suited for high-precision gear manufacturing applications.

The machine is designed for efficient setup and reduced changeover times, supported by a user-friendly Gleason HMI interface and integrated automation features such as automatic dressing and centralized lubrication. Additional equipment, including a RENISHAW centering system and a high-capacity coolant unit, further enhances machining accuracy and operational reliability. This makes the machine a powerful and cost-effective solution for demanding gear production environments.

Working Area
Max. workpiece diameter Ø 406,4 mm
Max. full depth 25,4 mm
Max. face width 66 mm
Maximum tooth ratio 10:1
Number of teeth 5 - 200
Grinding wheel diameter, max. Ø 20,4 inch
Machine specifications
X-axis (horizontal workpiece slide) -114 / +178 mm
Y-axis (vertical travel) -178 / +190 mm
Z-axis (workpiece slide) -13 / +500 mm
B-axis (tilting axis, taper angle) - 3 / +90 °
Machine center to workpiece spindle face 165 mm fixed
Workpiece spindle diameter 5 3/64 Inch Gleason No. 50
Grinding spindle speed range 900 – 6.000 U/min
Max. dressing spindle speed 8.000 U/min
Dimensions and weight
Footprint for the machine, including the cooling system and control cabinet L x W approx. 5,5 x 4,6 m
Machine height approx. 2,54 m
Machine weight approx. 10.000 kg
Equipment and Accessories
• GLEASON PHOENIX 400HG CNC machine with FANUC 150M control system
• Gleason HMI – user interface for easy entry of gear parameters and correction values
• Automatic dressing unit with dressing spindle
• Fully CNC-controlled machine design optimized for the shortest setup and changeover times as well as the highest gear accuracy and grinding performance
• All axes and spindles equipped with FANUC drive technology
• Central lubrication system
• RENISHAW electronic centering device for precise rotational positioning of the workpiece
• Coolant system with recirculation, oil tank approx. 1,000 L
• Prepared for oil mist extraction
• Full enclosure of the work area
• Hydraulic power unit
• Machine light
• Manuals
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