used 5-axis High Speed Machining Centre FIDIA K 199

manufacturer: FIDIA
type: K 199
built: 2007
control: FIDIA C 20

Typical area of application:

  • three-dimensional milling on high speed
  • scanning of models with storing of tool path
  • three-dimensional measuring
EXW Kleinostheim

Technical Equipment/Features

working area:  
X-axis 1.800 mm
Y-axis 900 mm
Z-axis 850 mm
table size 2.000 x 1.250 mm
max. table load 12.000 kg
travels:  
X-axis (longitudinal) 1.650 mm
Y-axis (lateral) 750 mm
Z-axis (vertical) 850 mm
A-axis (milling head pitch) +95/-110°
C-axis (milling head roll) +/- 200°
rapid feed 30 m/min
speeding up max. 4 m/sec2
5-axis-milling head M5A/55-24 and milling spindle

Design of turning- and tilting head allows constant adjustment of working spindle in space. Rotation of A-axis and C-axis takes place via brushless motors an is transmitted by encoders which are mounted directly on the axis.
The control regulates the alignement of the head by constant interpolation and compensates the position of tool centre according to the spindle inclination.
The two swivelling axis A and C can be locked by hydraulically controlled devices in any position.

travel C-axis
+/- 200°
speed C-axis 2.000°/min
Offset C-axis to spindle centre +95/-11°
travel A-axis 850 mm
speed A-axis 2.000 °min
spindle  
max. power (S6-60%) 55 kW
spindle speed 240-24.000 U/min
speed continuos 6.000 x 24.000 U/min
torque (S6-60%) 87,5 Nm
spindle position encoder Resolver
spindle lubrication minimal air-oil mixture
unlocking tool taper (DIN 69893) HSK 63A
internal diameter in front bearing 70 mm
external diameter of spindle 210 mm
tool changing system:  
no. of places 24 St.
max. tool diameter 100/75 mm neighbourplaces free/engaged
max. tool length 300 mm
max. tool weight 8 kg max. chain weight 140 kg
NC-control FIDIA C 20
control with WINDOWS XP, CPU Pentium 4 - at least 2,8 GhZ and 512 MB RAM storage, 80 GB hard disc.
Incl. Programming language ISOGRAPH 2D 1/2 with DWG/DXF - interface
The integrated Software package HIMILL enables the creation of 3D-milling paths with interactive menus. HIMILL works in parallel with all other NC functions and includes:
  • functions for reading defined surfaces, file formats IGES, VDA-FS and STL
  • reading out digital files
  • generation of STL models for reverse engineering
  • independent scale factores on 3 axes
  • reversal stamp/matrix
  • interactive definition of a large number of milling areas and guided lines on the model
  • roughing cycles with toric, flat and spherical cutters
  • for high-speed milling, suitable roughing and finishing cycles
  • "Pencil tracing" with toric, flat and spherical cutters
  • control head 3 + 2 axis
  • high-resolution graphical display of models
  • recording of the residual material and guided optimization of the following milling areas
  • storage of parameter sets
  • automatable system for delayed calculations
measurement:  
L x W x H ca. 6,0 x 5,0 x 4,2 m
measurement ground plan ca. 5,1 x 4,7 m
machine weight ca. 15.000 kg
equipment, accessories
  • several tool tapers HSK 63
  • 3D-touch probe manufacturer m&h, type RWP 38.47
  • FIDIA HMS/01 HEAD MEASURING SYSTEM
    measuring system for measurement and calibration of bi-rotary milling heads
  • low pressure-coolant unit with coolant pump and separate tank,
    capacity 300l
  • 3 St. chip conveyor, 2 screw conveyor on the side of the table and a scraper conveyor across
  • cooling unit for spindle cooling
  • cooling unit for cooling of axis
  • dust exhausting system, manufacturer LOSMA
  • electronical handwheel FIDIA HPX21
  • 2-axis milling head M5A/55-24

 

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